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X-Ray Solution X5600 Microfocus X-Ray Inspection System Manufacturer

Short Description:


Product Detail

Product Tags

Advantage

1: Semiconductor 2: Automotive electronics 3: PCB’A 4: LED
5: BGA/QFN inspection 6: Aluminum die casting 7: Mould 8: Electrical and mechanical components
9: Biological agriculture seed 10: Aviation component 11: Wheel hub 12: Wire/USB/Plug 

Functions and Features

Function Advantages
X-ray detector can move along Z direction, Speed of table moving along X-Y direction can be adjusted. Larger effective detection range, improving the magnification and the detection efficiency of the product.
Long life X-ray tube, maintenance free for life Adopt the world's top Japanese Hamamatsu X-ray source
Fault less than 2.5μm can be detected. High detection repeat accuracy. Easy to distinguish the gold wire bending and break of the semiconductor package.
Powerful CNC Measuring Function, can inspect automatically, testing program can be edited. Suitable for large-scale inspection and improve detection efficiency.
Small body, easy to place, less space Can be used in laboratories, materials rooms, etc.
Large navigation view, table will move to where you click the mouse. Very easy to operate, quickly find item defects and improve detection efficiency

Application Advantage

● Miniaturized equipment, easy to install and operate

● Applicable to Chip, BGA/CSP, Wafer, SOP/QFN, SMT and PTU packaging, Sensors and other fields products inspection.

● High resolution design to get the best image in a very short time.

● Infrared automatic navigation and positioning function can select the shooting location quickly.

● CNC inspection mode which can quickly and automatically inspect multi-point array.

● Inclined multi-angle inspection makes it easier to inspect sample defects.

● Simple softwareoperation, low operating costs

● Long lifespan

Automatic Void Ratio Calculation

X5600 can quickly select and mark a single solder ball, or select the solder balls to be inspected by matrix box ; it can manually or automatically identify BGA solder balls and complete the inspection. Follow the system guidelines to easily complete the inspection process and ensure accurate and reliable inspection results.

Measuring tools

Distance, distance ratio, lines distance, angle, arrow mark, circle radius, points distance, circle centers distance, circumference, hand-drawn polygon, hand-drawn freeform etc., can add  text description.

Hardware Technical Parameters

X-Ray Solution X5600 Hardware technical parameters
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X-RAY tube Tube type Sealed microfocus X-ray tube
Voltage Range 40-90kV
Current Range 10-200 μA
Focal spot size 15μm
Cooling method Convection cooling
Detector Detector type HD digital flat panel detector (FPD)
Field of View 130mm*130mm
Pixel matrix 1536*1536 pixels
Magnification 80X
Image speed 40fps
Inspection speed and accuracy Repeated test accuracy 3μm
Software inspection speed 3.0s/point (Excluding loading and unloading time)
Table Standard size 380mm*240mm
  Load capacity ≤5Kg
CNC programming Test parameters for different products can be stored in categories and called at any time. You can set the detection route or sequence of one or more products, and the program automatically completes the detection and stores the photos.
Operating platform Mouse, keyboard, 2 operating modes
Shell Inner lead plate 5 mm thick lead plate (isolate radiation)
Dimensions L850mm×W1000mm×H1700mm
Weight About 750Kg
Other parameters Computer 24 inches Widescreen LCD/I3 CPU/2G Memory/200G hard disk 

Industrial PC WIN10 64bits

Power supply AC220V  10A
Temperature and humidity 22±3℃   50%RH±10%RH
Total power 1500W
Safety Radiation safety standard Adopt steel-lead-steel protection structure. Any position 20mm from the shell, radiation≤1μSV/H, in line with international standards     
Safety interlock function Two high-sensitivity limit switches are set in the door opening position for equipment maintenance. Once the door is opened, the X-ray tube will automatically power off immediately.
Electromagnetic switch protection The observation window has an electromagnetic switch, and the observation window cannot be opened when the X-ray tube is in working state.
Observation window With an observation window, the sample can be observed directly from the window while the machine is running.
Emergency stop The emergency stop is set in the prominent position of the operation console and the equipment body, can be pressed to quickly cut off the power supply system.
X-ray tube automatic protection Five minutes after the machine has no operation, the X-ray tube will automatically power off and enter the protection state.
Automatic machine protection Once any door or window of the machine is turned on, the machine immediately enters the shutdown protection state, and any operation cannot be performed.

Software technical parameters

X-Ray Solution X5600 Software technical parametersFull-featured X-ray image analysis software, including image contrast enhancement

and filtering functions, measurement functions, and CNC programming

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Bad welding judgment BGA short Preset NG images, software contrasts and recognizes automatically
BGA cold solder Preset NG images, software contrasts and recognizes automatically
BGA voids Preset NG images, software contrasts and recognizes automatically
BGA false solder Preset NG images, software contrasts and recognizes automatically
CNC function Motion mode programming (CNC) Test parameters of different products, can be classified and stored, call at any time
Can set the inspection route or sequence of one or more products
Navigation window The picture of the table is displayed on the screen in real time, Click any position of the picture to control the movement.
Voids measurement Voids rate measurement Optional manual/automatic measurement, single/multi-ball measurement mode. The bubble area standard can be preset for automatic measurement.
Report generation The judgment result can be directly marked on the picture, or directly generate a CSV file or a report document according to the analysis results.
Measurement function Area measurement Preset area size standard, NG product prompt function.
Size measurement Distance, gold line curvature, slope, angle, etc.
Motion control Automatic positioning Power on table auto zero function, system reset
Batch test Import pre-production program to realize fast automatic positioning function, convenient for large-scale inspection and product series management
Field of view switching The interface can be quickly switched between 2 inches and 4 inches to realize the two detection requirements of large field of view browsing and partial detail observation, saving detection time and improving detection efficiency.
Control mode CNC Automatic control, manual control keyboard, mouse, 3 modes are optional.
Auxiliary positioning Laser positioning Red dot laser positioning, double auxiliary, easy to navigate
Navigation magnifier It can enlarge the product detection points in the navigation window, which is easy to accurately locate and improve the detection efficiency.

Table Control

Speed of table can be adjusted by the spacebar: low, normal and high speed.

X, Y, Z three-axis motion and inclined angle are controlled by keyboard

Large navigator view, clear navigation image, table will move to where you click the mouse.

Simply click the mouse and you can write programs.

Object table moves along X, Y direction for positioning; X-ray tube move along Z direction for positioning.

Voltage and current set by software.

Image settings: brightness, contrast, auto gain and exposure

Users can change the pause time for program conversion.

Anti-collision system can maximize the tilt and observation of the workpieces.

Automatic analysis on diameter, proportion of cavity, area and roundness of BGA.

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X-RAY applications

X-RAY applications

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PCB BGA

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iPhone camera

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Diode

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IC gold wire

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Connector

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LED bonding wire

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IC voids

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IC voids

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LED light

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Thermal sensor

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Diode capacitance

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Soldering iron

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iPhone mainboard

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Chip gold wire

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LED light voids

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High power semiconductor IGBT module

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Luxury clothing fastener voids

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